How to realize automatic pouring by pouring manipulator
Die casting is an efficient production method in precision casting.Due to a series of advantages such as high production efficiency,good product quality,accurate size,smooth surface,saving a lot of raw materials,etc.,it has been attached importance by various industrial departments.However,compared with the world's advanced level,China's die casting technology has a big gap.The existing domestic equipment and processes are still in a backward state,such as feeding,taking parts,coating and other processes are still manual operations.This is not only labor intensive,but also the casting quality is unstable.At the same time,the operation under high temperature is not conducive to safe production.In order to change this situation,make the die-casting process better play its advantages,adapt to the development of socialist construction and the needs of realizing the four modernizations,we must gradually realize the mechanization and automation of die-casting.For this reason,a single arm rotary automatic pouring manipulator has been produced.After the test of production practice,it can basically meet the production needs.
The pouring manipulator comprises a base,the base comprises a first turntable,and the first turntable controls the rotation of the base;Lifting mechanism,which is connected with the base;The swinging mechanism is connected with the end of the lifting mechanism far away from the base,and the end of the swinging mechanism far away from the lifting mechanism is a free end;The pouring mechanism is connected with the swing mechanism,and the pouring mechanism is connected with the free end of the swing mechanism;Electric hydraulic control mechanism,electric hydraulic control mechanism includes hydraulic station,electric cabinet and UWB signal processor.The hydraulic station is connected with the first rotary table,lifting mechanism,swinging mechanism and pouring mechanism respectively,and the electric cabinet is connected with the hydraulic station and UWB signal processor electrically.Through the high precision real-time positioning of the UWB signal processor,the real-time positioning position is matched with the track to achieve automatic positioning and automatic pouring.
