What are the benefits of using a power-assisted robotic arm?
Save labor, stable output
1, the use of manipulator to take products, injection molding machine can be unguarded operation, not afraid of no one or staff leave concerns.
2, the implementation of a person a mechanism (including water cutting, cutting peak and packaging), equipped with conveyor belt, one person can see 4-5 machines, a lot of manpower saving, reduce workers' wages.
3, people will be tired, and the manipulator out of the product time is fixed, without rest, especially in hot weather or night shift effect is more obvious.
4. It is difficult to recruit high cultural personnel to operate injection molding machine, and the cost increases, while the ordinary technical personnel are not high, and the sense of responsibility is not strong, resulting in production and management difficulties.
5, interpersonal relations will always produce contradictions, affecting production. The use of the manipulator to reduce pressure is less artificial, and the internal pressure will not be too great to produce contradictions, improve the internal unity and cohesion of the company.
Security
1, because of the continuous improvement and strict labor law, the use of manipulator will no longer have the risk of accidental injury to employees.
2. Less contact with the product to avoid burns caused by overheating of the product.
3, do not need to hand into the mold to take the product, to avoid the safety risks caused by this.
4, the manipulator computer is equipped with mold protection, mold products will not fall off automatically alarm prompt, will not damage the mold.
Quality
1. If the molding machine is automatically demold, the product will be scratched and stained with oil when it falls.
2. If people take out the product, there are four problems: first, it is possible to scratch the product by hand, second, it is possible to dirty the product by unclean hand, and third, if multiple holes leak and crush the mold. Four, because of personnel fatigue and affect the cycle, reduce production efficiency.
3, the use of manipulator conveyor belt, production and packaging personnel can be more single-minded strict quality, will not take the product and distracted or too close to the injection molding machine, too hot and affect the work, so as to reduce production efficiency.
4, the personnel take the product time is not fixed, will cause product shrinkage, variation (if the material tube is too much, need to re-injection resulting in waste of raw materials, raw material prices are currently high), manipulator take out time is fixed, to ensure product quality.
5. Personnel should first close the safety door to take the product, which will cause the life of the molding machine to be shortened or damaged, affecting the production. The use of manipulator can ensure injection quality and prolong the life of the machine.
The production efficiency
1. The stability of the machine can be controlled to control the product quality, ensure the delivery time of customers, maintain the good reputation of the enterprise, and improve the competitiveness of the enterprise.
2, the personnel take the product is not fixed, the slow opening and slow closing of the safety door has a great impact. In addition, people have inertia, emotional, easy to fatigue at night, low spirit, and drink water, go to the bathroom and other matters, estimated 24 hours of production efficiency is only 70%. The manipulator can work without interruption.
3. Fast recovery of investment cost. For the products of your company, the investment cost can be recovered within half a year.
4, the use of manipulator can make the entire production automation can improve the image of the company, the use of manipulator to reduce the use of personnel and make the site easy to manage so as to improve the competitiveness of the company.
5, such as manual removal of the product a day is about 1000 mold, the use of the manipulator can be raised about 500 mold, that is, the use of the manipulator a day is about 1500 mold. If the molding machine in the customer's factory is automatic demold, sometimes the product needs to be pushed out 2-3 times, the extension of time will affect the production efficiency, and the product will fall, will cause scratches, grease, and pressure mold, etc., resulting in defective products.
6. If the molding machine uses manipulator as a whole, each molding machine can save 1/3 or 1/2 labor for quality inspection and packaging, etc.
